Zotefoams plc is a global leader in advanced cellular materials, trusted by some of the world's most recognised brands to deliver high‑performance solutions.

We design and manufacture lightweight, high‑quality foam products that support innovation across sectors including sports and leisure, aviation, automotive, medical and industrial applications. Alongside our core materials business, we develop and commercialise patented technologies and deliver specialist insulation systems for complex, high‑value environments.

This is an exciting time to join Zotefoams. We are growing internationally, investing in our people, technology and capabilities, and seeing increasing demand for our products across global markets. Our work sits at the heart of innovation, helping customers push boundaries in performance, sustainability and design.

We offer the chance to be part of a collaborative, forward‑thinking organisation where your ideas are valued, your development is supported, and your contribution has real impact on a global scale.

About the Role

We are seeking a hands-on Mechanical Engineer to join our Maintenance team in a newly established manufacturing facility. This role is responsible for ensuring the safe, stable, and reliable operation of production equipment and utility systems through effective maintenance, troubleshooting, and continuous improvement activities. You will play a key role in equipment commissioning, ramp-up, preventive maintenance, and reliability improvement initiatives that support operational excellence and consistent product quality

Role Responsibilities

Execute daily maintenance activities for production equipment and facility systems.
Respond promptly to equipment breakdowns and coordinate maintenance work to minimize production downtime.
Develop and implement preventive maintenance (PM) standards and guidelines.
Monitor equipment condition and identify potential issues before failures occur.
Conduct root cause analysis and implement corrective and preventive actions to improve equipment reliability.
Lead and execute reliability, safety, and continuous improvement projects to enhance equipment performance.
Monitor maintenance performance using a data-driven approach and drive improvement initiatives.
Support installation, testing, commissioning, trial runs, and handover of new equipment.
Ensure maintenance readiness during equipment ramp-up and production start-up phases.
Coordinate maintenance activities for utility systems, including compressed air, cooling systems, and wastewater treatment (WWT).
Ensure all maintenance activities are carried out in compliance with safety standards and company procedures.
Collaborate closely with Production, Engineering, QA, and other stakeholders to support business objectives and operational efficiency

What you'll need

Diploma or Bachelor's Degree in Mechanical Engineering or a related discipline.
Minimum 4 years of maintenance experience within a manufacturing environment.
Experience in process-driven industries such as plastics, polymers, foam manufacturing, or similar sectors is preferred.
Experience in equipment installation, commissioning, and manufacturing ramp-up activities is highly desirable.
Strong knowledge of mechanical systems, including high-pressure systems, TCU (Temperature Control Unit), and HPU (Hydraulic Power Unit).
Proven experience in preventive maintenance, equipment troubleshooting, and reliability improvement.
Strong root cause analysis, problem-solving, and data analysis skills.
Good English communication skills.
Hands-on, proactive approach and ability to work effectively on the shop floor

What were looking for

A motivated and hands-on engineer passionate about equipment reliability and continuous improvement.
A proactive problem solver who takes ownership and drives results.
Someone who can work effectively in a fast-paced manufacturing environment and adapt to changing business needs.
A team player who collaborates well across Production, Engineering, QA, and Maintenance teams.
An individual with a strong safety mindset and commitment to operational excellence

Why Join Us

Zotefoams is growing fast, investing globally and winning in new markets. This is a chance to be part of a business where things are moving, decisions are made quickly, and your work has real impact.

You won't be a small cog here. You'll have the space to take ownership, contribute ideas and see them through. We back our people to develop, step up and build long term careers, supported by a team that works together and delivers.

Our Values

Courage – We challenge, act and push for better.

Impact – We focus on what matters and deliver results.

Respect – We value different perspectives and work as one team.

Zotefoams is an equal opportunity employer. We are committed to building a diverse and inclusive workplace where everyone can thrive.

Zotefoams is a world leader in cellular material technology. Using a unique manufacturing process with environmentally friendly nitrogen expansion, Zotefoams produces lightweight foams in Croydon, UK and Kentucky, USA for diverse markets worldwide. These markets include sports and leisure, storage and protection, automotive, aviation and space, railway, healthcare, building, marine and the military.